Hürner HWT 500 CS

HÜRNER's HWT 500 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting. Automatisk registrering Dansk HÜRNER's HWT 500 CS servo-styrede værkstedsanlæg er den komplette overgang fra arbejdsplads-teknologi til værkstedsanlæg. Systemet er udviklet i overensstemmelse med maskindirektivet 2006/42/EF med senere ændringer og muliggør fremstilling af segmenter, T-stykker, Y-stykker og krydsstykker i håndterbare dimensioner fra udvendig diameter 200 (160) til 500 mm | 6" - 20". Svejsesystemet er monteret på en svejset eller fastskruet, kraftig og formstabil ramme. Lejerne, som både den vandret bevægelige vogn og varmeelementet samt høvl bevæger sig på, er konstrueret som præcisionsfremstillede og tungt belastbare trapezformede føringer med præcist tilpassede løbeblokke. Alle parametre, der er afgørende for en svejsning af høj kvalitet og ensartethed, overvåges under hele processen og gemmes i systemets hukommelse, som kan indeholde op til 10.000 rapporter. Derudover er alle CNC-systemer udstyret med USB-interface, så svejserapporter kan downloades som PDF til en USB-nøgle eller sendes til databasen i HÜRNER DataWork Professional-format. Det er også muligt at mærke en samling med det samme for kvalitetssikring ved at udskrive en vejrbestandig etiket på plastfolie med den tilgængelige etiketprinter, som identificerer samlingen. HÜRNER HWT 500 CS er et servo‑drevet workshop-teknologisystem til fremstilling af PE, PE 100 RC, PP og PVC‑U, PVC‑C rør, segmentbøjninger og fittings, udstyret med smalle aluminiums-masterclamps i metrisk udførelse. Maskinen er designet til at kunne bearbejde rør og segmenter op til O.D. 500 mm med enhver SDR‑ratio op til SDR 9. Systemet er udviklet under maskindirektivet 2006/42/EC med et svejset og boltet, ekstra kraftigt støttestel, der er konstrueret til at modstå vridning. Både maskinens bevægelige vogn og konsollen, der bærer varmeelement og høvl, kører på præcisionskonstruerede, trapezformede føringssystemer med løbeblokke til tung belastning. Indføring af det PTFE‑belagte varmeelement foregår manuelt, nemt og ubesværet. Et pneumatisk stempel fjerner det hurtigt igen, så omstilling kan ske på under 4 sekunder. Høvlenheden indsættes og fjernes ligeledes automatisk. De svingbare masterclamps på begge sider kan roteres op til 2 × 22,5° og har horisontal justering, som giver mulighed for kompensation ved fejljusteringer. Høvlen har en robust kædetrækmekanisme og kan indsættes og låses mellem rørenderne let og hurtigt takket være en gastrykcylinder. Temperaturstyring af varmeelementet og den servomotordrevne præcisionsstyring af svejsetrykket udføres i overensstemmelse med gældende standarder (DVS, UNI, WIS, NEN m.fl.). Alle kritiske svejseparametre overvåges under hele processen og gemmes i én af systemets 10.000 tilgængelige svejserapporter. Maskinen leveres som standard med en højopløst farvetouchskærm til indtastning og visning af komponentdata og sporbarhedsoplysninger. HWT 500 CS kan benyttes fuldautomatisk som CNC‑system eller fuldmanuelt via Manual Welding Cockpit, hvilket giver maksimal fleksibilitet i værkstedsanvendelser. En unik funktion er brugerstyring via RFID, som giver sikker og nem dataindtastning som alternativ til traditionel stregkodelæsning og pen. En scanner kan stadig tilvælges. Som alle HÜRNER CNC‑systemer har maskinen et USB‑interface til download af svejsedata som PDF (kort eller udvidet rapport) eller i HÜRNER DataWork Professional format. Med WeldTrace‑appen, der understøtter QR‑kodning af labeltags, sikres fuld sporbarhed af svejse‑ og projektdata – selv mange år efter opgaven. ✅ CS Control System – Specifikationer Automatisk datalogning: 10.000 svejseoperationer Dataindtastning: Touchskærm, RFID-læser, scanner (tilvalg) Systemselvovervågning: Overvågning af indgangsspænding med log, systemcheck, computerstyret vedligeholdelsesstyring Svejseovervågning: Svejsekraft, svejsetider, omgivelsestemperatur, hukommelseskontrol, varmeelementtemperatur ISO 12176‑sporbarhed: Kommissionsnummer (32 tegn), ISO‑kompatibel RFID svejser-ID, brugerdefinerede data, rør- og fittingsparametre, længder, firmaoplysninger, svejsestandarder Svejsestandarder: DVS, WIS, SEDIGAS, UNI, NEN, flere på forespørgsel Datadownload: USB A til PDF eller DataWork-format, labeltag-printer (tilvalg) Skærmsprog: DE, EN, FR, NL, IT, flere på forespørgsel Diverse: Valgfri °C/°F og mm/inch, rapportvisning, indbygget brugervejledning ✅ Tekniske specifikationer Indgangsspænding: 3-faset + PE, 400 V AC Frekvens: 50/60 Hz Samlet effekt: 13,6 kW Varmeelement: 8 kW Høvl: 2,2 kW Servomotor: 3,4 kW Trykluft: 7,2 mm quick-release, min. 6 bar / 87 psi Omstillingstid: < 4 sek Max. varmeelementtemperatur: 290°C / 555°F Kraftområde: max. 20.000 N (24.000 N med ekstra cylinder) Driftstemp.: 0°C – 60°C / 32°F – 140°F Opbevaringstemp.: –10°C – 70°C / 15°F – 160°F ✅ Arbejdsområde Lige rør og segmenter: 160/200 mm – 500 mm T‑stykker, Y‑grene, kryds: 200 mm – 500 mm ✅ Dimensioner og vægt Mål (B × D × H): ca. 1500 × 2075 × 1700 mm Vægt inkl. masterclamps: ca. 1490 kg Garanti: 12 måneder Engelsk (USA) (English (US)) Engelsk (USA) HÜRNER's HWT 500 CS servo-controlled workshop system is the complete transition from workplace technology to workshop systems. The system was developed in accordance with the Machinery Directive 2006/42/EC with later amendments and enables the production of segments, T-pieces, Y-pieces and cross-pieces in manageable dimensions from outside diameter 200 (160) to 500 mm | 6" - 20". The welding system is mounted on a welded or screwed, strong and dimensionally stable frame. The bearings, on which both the horizontally movable carriage and the heating element as well as the planer move, are designed as precision-made and heavily loadable trapezoidal guides with precisely adapted running blocks. All parameters that are essential for a high-quality welding and uniformity are monitored throughout the process and stored in the system's memory, which can contain up to 10,000 reports. In addition, all CNC systems are equipped with USB interface, so welding reports can be downloaded as PDF to a USB key or sent to the database in HÜRNER DataWork Professional format. It is also possible to label an assembly immediately for quality assurance by printing a weatherproof label on plastic film with the available label printer which identifies the assembly. HÜRNER HWT 500 CS is a servo‑-powered workshop technology system for the production of PE, PE 100 RC, PP and PVC‑U, PVC‑C pipes, segment bends and fittings, equipped with narrow aluminum masterclamps in metric design. The machine is designed to be able to process pipes and segments up to OD 500 mm with any SDR‑ ratio up to SDR 9. The system was developed under the Machinery Directive 2006/42/EC with a welded and bolted, extra strong support frame designed to withstand torsion. Both the machine's movable carriage and the console, which carries a heating element and planer, run on precision-engineered, trapezoidal guidance systems with running blocks for heavy loads. Insertion of the PTFE‑-coated heating element takes place manually, easily and effortlessly. A pneumatic piston quickly removes it again, so switching can take place in less than 4 seconds. The planer unit is also inserted and removed automatically. The swivel masterclamps on both sides can be rotated up to 2 × 22.5° and have horizontal adjustment, which allows for compensation in case of misalignments. The planer has a robust chain drive mechanism and can be inserted and locked between the pipe ends easily and quickly thanks to a gas pressure cylinder. Temperature control of the heating element and the servo-motor-driven precision control of the welding pressure are carried out in accordance with applicable standards (DVS, UNI, WIS, NEN and others). All critical welding parameters are monitored throughout the process and stored in one of the system's 10,000 available welding reports. The machine comes standard with a high-resolution color touchscreen for entering and displaying component data and traceability information. The HWT 500 CS can be used fully automatically as a CNC‑ system or fully manually via the Manual Welding Cockpit, which provides maximum flexibility in workshop applications. A unique feature is user management via RFID, which provides safe and easy data entry as an alternative to traditional barcode reading and pen. A scanner can still be selected. Like all HÜRNER CNC‑ systems, the machine has a USB‑ interface for downloading welding data as PDF (short or extended report) or in HÜRNER DataWork Professional format. With the WeldTrace‑ app, which supports QR‑ encoding of label tags, full traceability of welding‑ and project data – is ensured even many years after the task. ✅ CS Control System – Specifications Automatic data logging: 10,000 welding operations Data entry: Touch screen, RFID reader, scanner (optional) System self-monitoring: Input voltage monitoring with log, system check, computerized maintenance management Welding monitoring: Welding force, welding times, ambient temperature, memory control, heating element temperature ISO 12176‑traceability: Commission number (32 characters), ISO‑compliant RFID welder ID, custom data, pipe and fitting parameters, lengths, company information, welding standards Welding standards: DVS, WIS, SEDIGAS, UNI, NEN, more on request Data download: USB A to PDF or DataWork format, label tag printer (optional) Screen languages: DE, EN, FR, NL, IT, more on request Miscellaneous: Optional °C/°F and mm/inch, report view, built-in user guide ✅ Technical specifications Input voltage: 3-phase + PE, 400 V AC Frequency: 50/60 Hz Total power: 13.6 kW Heating element: 8 kW Planer: 2.2 kW Servo motor: 3.4 kW Compressed air: 7.2 mm quick-release, min. 6 bar / 87 psi Switching time: < 4 sec Max. heating element temperature: 290°C / 555°F Power range: max. 20,000 N (24,000 N with extra cylinder) Operating temp.: 0°C – 60°C / 32°F – 140°F Storage temp.: –10°C – 70°C / 15°F – 160°F ✅ Workspace Straight pipes and segments: 160/200 mm – 500 mm T‑ pieces, Y‑ branches, cross: 200 mm – 500 mm ✅ Dimensions and weight Dimensions (B × D × H): approx. 1500 × 2075 × 1700 mm Weight incl. masterclamps: approx. 1490 kg Warranty: 12 months 1016.40 ms Drevet af Lingvanex, hostet af Vivaldi.